At Comeval Valve Systems we offer Diaval – Comeval solutions for the optimisation of steam systems in the textile industry. Our experience on site allows us to identify the critical points that affect energy efficiency, process stability and the quality of the end product.
Based on the analysis of many textile installations, these are three of the most common mistakes:
1. Oversized steam traps
One of the most frequent faults is selecting steam traps with a greater capacity than needed, in the belief that this guarantees performance. However, an oversized steam trap can cause live steam losses, lower thermal efficiency and a significant increase in energy consumption.
The solution is technical sizing based on real pressure, temperature and flow rate. At Comeval we work with ARI-CONA® steam traps, designed to remove condensate efficiently without unnecessary steam losses, ensuring stable, cost-effective operation of the system.
2. Lack of preventive maintenance
At many textile plants, the steam system is only inspected when a breakdown occurs. This practice leads to condensate build-up, water hammer and loss of performance in heat exchangers and process equipment.
Putting periodic inspection programmes in place and installing reliable equipment significantly reduces the risk of unplanned shutdowns. The correct selection of valves and trap stations keeps thermal efficiency up and improves operational safety.
3. Unstable pressure control
Pressure variations have a direct effect on processes such as dyeing and drying. Small fluctuations can translate into irregularities in the finish and more reworking.
To guarantee stability, we fit ARI-PRESO® pressure reducing valves and ARI-STEVI® control valves, which allow precise regulation adapted to the real working conditions. This translates into more uniform processes, less equipment wear and optimised energy consumption.
Optimising the steam system is not only a technical matter, but a strategic one for the plant’s competitiveness. At Comeval we help optimise these systems with ARI-Armaturen solutions adapted to each process, combining technical analysis, the correct selection of equipment and an approach geared to long-term efficiency and reliability.
